88%

Average Health

Mean health percentage for selected period

3.2

Average Velocity

mm/s - Mean velocity worst reading

0 6
65°C

Max Temperature

Maximum recorded temperature

45°C 70°C
6

Active Days

Days with valid data points

Health Trend Over Time

Daily average health percentage with 90% threshold reference

Healthy (>90%)
Warning (70-90%)
Critical (<70%)
Created with Highcharts 12.4.0 Healthy Threshold (90%) Health % Health % Oct 24Oct 25Oct 26Oct 27Oct 28Oct 29Oct 30 0255075100 Oct 26 Health %: 87

Condition-Based Monitoring Events

Warning and Critical parameter breaches within selected date range

Asset Name Parameter Set Threshold Actual Value Status Start Time End Time Duration (min)
Motor-A01 Velocity RMS 4.5 mm/s 5.2 mm/s Critical 2025-10-29 14:10 2025-10-29 15:20 70
Motor-A01 Temperature 70 °C 68 °C Warning 2025-10-29 16:00 2025-10-29 17:15 75
Motor-A01 HF Acceleration 0.6 g 0.72 g Critical 2025-10-30 09:45 2025-10-30 11:20 95
Motor-A01 Crest Factor 3.5 3.8 Warning 2025-10-30 13:30 2025-10-30 14:45 75

Daily Velocity Summary

Average velocity by day with color-coded thresholds

< 3 mm/s
3-4.5 mm/s
> 4.5 mm/s
Created with Highcharts 12.4.0 Velocity (mm/s) Average Velocity Oct 24Oct 25Oct 26Oct 27Oct 28Oct 29Oct 30 0246

Advanced Analytics & Predictive Insights

AI Prediction

Failure Probability

23%

Next 30 days

Maintenance

Next Service

12

Days remaining

Trend

Degradation Rate

+2.3%

Per week

Frequency Spectrum Analysis

Created with Highcharts 12.4.0 Frequency (Hz) Amplitude Spectrum 020406010305070 0123

Bearing Fault Detection

Created with Highcharts 12.4.0 72 72 0100

Historical Performance Comparison

Year-over-Year Comparison

Created with Highcharts 12.4.0 Health % 2023 2024 JanFebMarAprMayJunJulAugSepOctNovDec 707580859095

Performance Benchmarking

95%
Best Period
Q2 2024
72%
Worst Period
Q4 2023
87%
Average
Last 12 months
+5%
Improvement
vs Last Year

AI-Powered Maintenance Recommendations

Urgent: Bearing Replacement Required

High frequency vibration patterns indicate bearing wear. Schedule replacement within 5-7 days to prevent catastrophic failure.

Priority: High Confidence: 89% Cost Impact: $12,500

Recommended: Lubrication Service

Temperature trends suggest inadequate lubrication. Schedule re-lubrication within 2 weeks.

Priority: Medium Confidence: 76% Cost Impact: $850

Scheduled: Alignment Check

Slight vibration increase suggests potential misalignment. Include in next scheduled maintenance.

Priority: Low Confidence: 62% Cost Impact: $450
3
Critical Actions
7
Recommended Actions
$24.5K
Potential Savings

Automated Insights & Summary

Key Insight

Asset MOTOR-A01 operated in warning state for 12% of selected period. Velocity trend shows steady increase (+18%) while temperature remained within limit. Predictive models suggest bearing replacement needed within 5-7 days.

Health % Trend

Declining ↓

Velocity Trend

Rising ↑

Temperature

Stable →

Crest Factor

Rising ↑

Report Actions

Export data and schedule maintenance actions

Share Report
Save Template
Schedule Report
Settings

MOTOR-A01

Line-1 | Plant-1

Warning State
Health
82%
Velocity
4.6 mm/s
Temperature
63°C
HF Accel
0.52 g
Last Updated
2025-10-31 14:23:45
Real-time monitoring active