30 Days

18

At-Risk Assets

Predicted failures in next 30 days

+12% from last month
Critical

7

High-Risk Assets

Immediate attention required

-3% improvement
Avg RUL

42

Days Remaining

Across all monitored assets

Stable trend
90 Days

12

Predicted Failures

Across selected Site / Line

+8% projection

Asset Risk Distribution

Healthy
55%
At-Risk
30%
High-Risk
10%
Offline
5%

Projected Failures (Next 90 Days)

Trend analysis based on historical degradation patterns

0 10 20 30 40 50 60 70 80 90 0 2 4 6 8 10 12

Remaining Useful Life (RUL) Distribution

Asset distribution across RUL time buckets

Critical (0-10d)
Warning (10-30d)
Normal (30d+)
0 5 10 15 20 0-10 days 10-20 days 20-30 days 30-60 days 60-90 days

High-Risk Asset Breakdown

Assets requiring immediate attention and intervention

Asset Name Current Health Predicted RUL Trend Primary Risk Failure Date Status 7-Day Trend

Motor-A01

Plant-1, Line-2

62%
12 days
Degrading
High Velocity 12-Nov-2025
Critical

Pump-B07

Plant-2, Line-1

70%
18 days
Degrading
HF Accel 18-Nov-2025
Critical

Fan-C12

Plant-1, Line-3

64%
22 days
Slight Drop
Temperature 20-Nov-2025
Warning

Comp-D03

Plant-2, Line-2

58%
9 days
Steep
Crest Factor 10-Nov-2025
Critical

Motor-A19

Plant-1, Line-1

72%
28 days
Slight Drop
Kurtosis 25-Nov-2025
Warning

Asset-wise RUL Comparison

Top critical assets ranked by predicted remaining useful life

12 days 18 days 22 days 9 days 28 days 0 5 10 15 20 25 Motor-A01 Pump-B07 Fan-C12 Comp-D03 Motor-A19

Fault Probability Matrix

Multi-dimensional fault analysis across critical parameters

Low
Medium
High
Asset Bearing Fault Misalignment Unbalance Looseness
Motor-A01
High
87%
Med
54%
High
78%
Low
23%
Pump-B07
Med
62%
High
81%
Med
58%
Med
49%
Fan-C12
Low
28%
Low
31%
Med
52%
Med
47%
Comp-D03
High
92%
Low
34%
Med
56%
High
74%
Motor-A19
Med
59%
Med
51%
Low
29%
Low
36%

Model Confidence

87% Confidence

Based on last 60 days data + trend features

Data Quality 95%
Model Accuracy 91%
Feature Completeness 88%

Prediction Accuracy Trend

Model performance over the last 6 months

Target: 85%
May Jun Jul Aug Sep Oct 75 80 85 90 95 100
Actual Target

AI-Powered Maintenance Recommendations

Automated action items based on predictive analysis

Immediate Bearing Replacement - Motor-A01

High bearing fault probability detected. Recommend immediate inspection and replacement to prevent catastrophic failure.

Due: 12-Nov-2025 Assigned: Team A Est. Cost: $2,500
Critical

Alignment Correction - Pump-B07

Severe misalignment detected. Schedule precision alignment service to restore optimal performance.

Due: 18-Nov-2025 Assigned: Team B Est. Cost: $1,800
Critical

Temperature Monitoring - Fan-C12

Elevated temperature levels. Increase monitoring frequency and inspect cooling system.

Due: 20-Nov-2025 Assigned: Team C Est. Cost: $800
Warning

Vibration Analysis - Comp-D03

Critical crest factor anomaly. Perform detailed vibration analysis and component inspection.

Due: 10-Nov-2025 Assigned: Team A Est. Cost: $3,200
Critical

Lubrication Service - Motor-A19

Kurtosis trending indicates potential lubrication issues. Schedule preventive lubrication service.

Due: 25-Nov-2025 Assigned: Team B Est. Cost: $500
Warning

Asset Health Timeline

Historical health degradation patterns for critical assets

May-01 May-15 Jun-01 Jun-15 Jul-01 Jul-15 Aug-01 Aug-15 Sep-01 Sep-15 Oct-01 Oct-15 50 60 70 80 90 100
Motor-A01 Pump-B07 Fan-C12 Comp-D03 Motor-A19